Why TOYOTEC?
This business started with an introduction between local companies. TOYOTEC has been striving for mutual prosperity and growth with the local community. With more than 80 years of experience in lens design and production, TOYOTEC is highly trusted by local companies. TOYOTEC also has direct dealings with Tier 1 suppliers of Japanese automakers, and our high productivity and stable product supply have been highly appreciated.

Prospects for the Future Based on the Effects and Changes Resulting from the Introduction of the System
By sourcing from 2 vendors, the customer was able to reduce their internal manpower and re-allocate resources to new development. In addition, the customer was able to prepare for the potential risk of future EOL(End of Life) and supplier succession issues by taking advantage of our long-standing and reliable service at an early stage.

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Why TOYOTEC?
In addition to the custom design and manufacturing of the lens unit, TOYOTEC analyzed and verified the unexplained behavior of the light. By analyzing the phenomena and providing optical simulations, we were able to achieve optimal product development.

Prospects for the Future Based on the Effects and Changes Resulting from the Introduction of the System
TOYOTEC worked with the customer to develop the optimum solution for downsizing the machine and improving the efficiency of the optical system, and realized the commercialization of products with the required specifications. TOYOTEC has been supporting the production realization of optical designs for the customer for 20 years.

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There are some ready-made products on the market, but the ones currently available have a fixed focus, which makes it difficult to see the objects customer want to observe due to distortion and narrow field of view. Toyotec had previously introduced our RDL lenses to the customer who requested this product, and they thought, “If we use TOYOTEC’s technology which can design a lens with a wide field of view and no distortion, we can solve the problems of ready-made products and develop a new magnifier for smartphones together. This led the customer to consult about this product.

>> RDL: Real Distortion-Less lens unit (Wide Angle, Ultra-Low distortion, and High quality)

In order to meet the requirements of our customers, TOYOTEC has organized a team to identify the issues and requirements which need to be addressed, and propose ideas to achieve them.
In this way, TOYOTEC provides support from the design stage in colaboration with customers for new products that are not yet available in the market.
TOYOTEC has the ability to provide optical and mechanical design until manufacturing which provides customer a possibility of unique lens design that matches their requirements.

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Originally, the customer was using metal surgical instruments, which were cleaned and then reused. However, in order to improve surgical efficiency, they wanted to change from metal to plastic and make them disposable. When they asked another supplier to help them reduce costs, they found it difficult because of air bubbles in the product, so they searched the Internet for another supplier and contacted TOYOTEC.

The molded product is about 100mm in diameter and is a positioning product used in surgery, so removing impurities such as air bubbles was a challenging task. However, since we have experience in producing molded plastic lenses and lens module parts, we were able to propose a high-precision molded product by utilizing our know-how. In addition, since we handle the entire process from the manufacturing of ultra-precision molds to manufacturing, we are able to manufacture high-precision molds that meet the customer’s specifications at a low cost.。

In this way, TOYOTEC is able to provide not only optical products but also plastic molded products and their high-precision molds, which enables us to make design proposals and mass production including cost reduction. If you are having trouble reducing the cost of plastic molded products, please contact TOYOTEC.

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The customer had problems with the high distortion their current lens had and wanted to improve it. They were interested in the features of our RDL (ultra-low-distortion lens unit), such as “low distortion” and “wide angle,” and asked us to help them.

>> RDL: Real Distortion-Less lens unit (Wide Angle, Ultra-Low distortion, and High quality)

TOYOTEC has a proven track record of supporting a wide range of projects from the development stage to mass production.
Since TOYOTEC is capable of handling the entire process from optical and mechanical design to component manufacturing and final product evaluation, we are able to produce original design and development products such as this RDL lens.
RDL lens is sold as a standard product and has its own specifications, but customized products based on the RDL lens are also available to meet customers’ needs.
If you are looking for distortion-free wide-angle lenses, please feel free to contact us.

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The flow cytometer itself is an extremely expensive piece of equipment, and because the number of units on the market is small, catalog lenses have been used as the mainstream for commercialization.
However, unlike the trend in the past, this customer had a large production volume and the prospect of cost reduction by customizing the optical system.
They contacted us because we had experience in custom optical system lenses for other applications.

Please feel free to contact us if you have a requirement for custom optics for medical devices, or if you are thinking of doing so!

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